In 1949 the plant
produced the first commercial jet transport to fly in North
America—the Avro XC-102 Jetliner. Although the plane had a
successful flight-test program, pressure to increase
production of military aircraft during the Korean War forced
the commercial jetliner off the production line.
The plant quickly
moved into high gear to build the Avro CF-100 Canuck. A
twin-engine all-weather interceptor, the CF-100 made its
first flight in 1950 and entered service with the Royal
Canadian Air Force in 1952. Over eight years, the plant
produced 692 Canucks in five major versions.
As CF-100 production
declined, A.V. Roe's plant designed and built two prototypes
of one of the most unusual experimental aircraft ever to
fly: the VZ-9AV Avrocar. This flying-saucer-shaped vehicle
promised a major breakthrough in vertical takeoff and
landing technology. But after two years of tests, the
Avrocar proved they could hover only two feet (61
centimetres) off the ground and move forward and backward at
35 mph (56 kilometres per hour). Because they were
aerodynamically unstable, the program was cancelled in 1961.
Between the Canuck and
the Avrocar, the plant embarked on an ambitious project and
the development of one of the most technologically advanced
aircraft of its time.
After failing to find
a suitable fighter in the United States or Europe capable of
defending Canada's vast airspace, the Royal Canadian Air
Force in 1953 awarded Avro's Toronto plant the contract to
develop the airframe and engines for the CF-105 Arrow.
A twin-engine,
long-range, all-weather, supersonic interceptor, the Arrow
featured a large delta-shaped wing. It flew with a crew of
two and could carry eight Hughes Aircraft Falcon
infrared-guided or four radar-guided Sparrow air-to-air
missiles in its huge internal weapons bay.
After four years of
development, the Arrow made its first flight in 1958. The
plane placed the plant at the forefront of supersonic flight
technology and became a source of Canadian national pride.
Chief design engineer Doug Moore was responsible for the
structural design of the forward fuselage of the Arrow. "The
Arrow was very sophisticated for its time," recalled Moore,
now retired. "We were doing things with that plane
aerodynamically that hadn't been done before."
Financial and military
realities, however, soon began working against the plane.
As modern military
aircraft became more technologically advanced, and thus more
expensive, they needed to be capable of carrying out
multiple missions to justify costs.
Unfortunately, the
Arrow was designed and built for one mission: to intercept
Soviet bombers. As the Arrow's development costs rose,
Canadian military planners decided the Soviet bomber threat
could be more economically countered by surface-to-air
missiles, such as Boeing's Bomarc, and by less expensive
multi-mission aircraft that were initially passed over in
favour of the Arrow, including the McDonnell F-101B Voodoo.
In 1959, after only
one year of flight tests and production, the Arrow program
was cancelled. Five aircraft had been completed and had
flown 66 flights; more than a dozen were on the production
line. All the Arrows were scrapped. Only a single forward
fuselage section and one main landing gear remain; they're
on display at the National Aviation Museum in Ottawa.
Ironically, the
decline of the Arrow proved a boon for aerospace companies
south of the Canadian border. Many of the company's talented
engineers accepted jobs with Boeing, North American
Aviation, Hughes and McDonnell. More than 30 joined NASA and
played key roles on the Mercury, Gemini and Apollo space
programs.
The opportunity to
manufacture aircraft components for Douglas Aircraft brought
new life to the plant in 1963. DeHavilland Aircraft of
Canada, the fourth owner of the facility, entered into a
joint venture with Douglas to manufacture wings and tail
assemblies for the DC-9 jetliner. Douglas Aircraft of Canada
was formed in 1965, and in 1968 the company purchased
DeHavilland's buildings and surrounding property.
The plant was
modernized extensively and enlarged in 1970 to accommodate
wing assembly for the DC-10. The expansion made the Toronto
plant the largest aerospace manufacturing facility in Canada
at that time.
In 1981 the plant
became known as McDonnell Douglas Canada (MDCAN) and
expanded its production to include KC-10 and MD-11 wings,
MD-80 wings, empennage and cabin floors, and F/A-18 side
panels and pylons.
During this time,
MDCAN was at the forefront of change as it developed several
continuous improvement process programs. One program
decentralized the fabrication shop, dividing it into product
groups composed of self-managed employees who were
individually responsible for performing most of their tasks.
Other programs involved the formation of strategic business
units and a "just-in-time" inventory system. Many of these
innovations later served as models for similar programs at
other McDonnell Douglas locations.
The plant became
Boeing Toronto Ltd. in 1997, after the merger of McDonnell
Douglas and Boeing. As Boeing Toronto, it was the sole
provider of 717 wings. The facility also fabricated parts
for the Delta rocket, the C-17 airlifter and 737 jetliners.
Now, the plant's
42-year history with heritage Boeing companies is ending.
The plant will cease operations as a Boeing facility
following shipment of the last 717 wing.
"The accomplishments
of the people here have had a significant impact on the
world we live in today," said Stephen J. Fisher, president
of Boeing Toronto. "From wartime production, to the
pioneering development of supersonic flight and the building
of wings and assemblies for one of the most successful
commercial jet families, the people at this facility faced
immense challenges and opportunities. A lot of people can be
very proud of the job they have done here."
Stolen with thanks from the Boeing
website